ISEP – DEM – Artigos
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- Tribological Comparison of Coatings Produced by PVD Sputtering for Application on Combustion Piston RingsPublication . Ferreira, Ney Francisco; Neis, Patric Daniel; Fernandes, Filipe; Poletto, Jean Carlos; Yaqub, Talha Bin; Cavaleiro, Albano; Vilhena, Luís; Ramalho, AmílcarThis article compares the tribological performance of coatings produced by PVD sputtering. Transition metal dichalcogenide (TMD) coatings doped with carbon (WSC and MoSeC) and nitrogen (WSN and MoSeN) and a conventional diamond-like carbon (DLC) coating are compared. The tribological evaluation was oriented towards the use of coatings on piston rings. Block-on-ring tests in a condition lubricated with an additive-free polyalphaolefin (PAO 8) and at temperatures of 30, 60, and 100 °C were carried out to evaluate the coatings in boundary lubrication conditions. A load scanner test was used to evaluate dry friction and scuffing propensity. In addition to WSN, all other TMD coatings (WSC, MoSeC, and MoSeN) exhibited lower friction than DLC in dry and lubricated conditions. The study reveals that WSC, among TMD coatings, offers promising results, with significantly lower friction levels than DLC, while demonstrating reduced wear and a lower risk of metal adhesion. These findings suggest that WSC may be a viable alternative to DLC in piston rings, with potential benefits for reducing fuel consumption and increasing engine durability.
- Can ZrAlN thin films be used as thermistor sensors for temperature assessment?Publication . Martins, Bruno; Patacas, Carlos; Cavaleiro, Albano; Faia, Pedro; Bondarchuk, Oleksandr; Fernandes, FilipeThe electrical characteristics and conduction mechanisms of ZrAlN thin films for their potential use as thermistor sensors were assessed. Various compositions of Zr1-xAlxN were synthesized by sputtering and studied up to 200 °C to understand their sensitivity and applicability. Among the compositions studied, the ones with x = 0.34 and x = 0.46 showed the highest sensitivities, reaching values close to 3000 K. However, the thermo-resistive properties exhibited by these compositions limited their utilization above 100 °C. Zr1-xAlxN film compositions with x higher than 0.46 showed amorphous structures and were found to be insulative. Composition with x = 0.26, within the cubic phase, showed the most promising electrical properties regarding temperature sensing in the studied range. XPS analysis of this composition confirmed the presence of Zr-N and Al-N bonds, with a Zr3+ oxidation state, which suggests the availability of a free electron contributing to the electrical conduction. Impedance measurements performed at different temperatures for this composition revealed the dominant role of the grain boundaries in the conduction mechanism, based upon electron hopping between grains, overcoming the energy barrier imposed by the grain boundaries. ZrAlN thin films demonstrate negative temperature coefficient (NTC) thermistor behavior, expanding their applications beyond protective coatings to temperature monitoring.
- Influence of 1-Ethyl-3-methylimidazolium Diethylphosphate Ionic Liquid on the Performance of Eu- and Gd-Doped Diamond-like Carbon CoatingsPublication . Sadeghi, Mohammadamin; Omiya, Takeru; Fernandes, Filipe; Vilhena, Luís; Ramalho, Amílcar; Ferreira, FábioA composite lubricating system that combines solid and liquid lubrication can create a synergistic effect by leveraging the strengths of both types of lubricants. Solid lubrication coatings possess advantageous load-bearing abilities and exhibit low volatility. By adopting this approach, the system retains the merits of solid lubrication while simultaneously harnessing the advantages of liquid lubrication. The unique properties of diamond-like carbon coatings (DLCs) offer the potential to create binding locations for lubricant additives by introducing dopant elements that have a high affinity with additives. In the present work, the combined use of europium-doped diamond-like carbon (Eu-doped DLC) with varying atomic concentrations of the dopant element (1.7 at. % and 2.4 at. %) and gadolinium-doped diamond-like carbon (Gd-doped DLC) with different atomic concentrations of the dopant element (1.7 at. % and 2.3 at. %) was studied alongside a pure DLC coating and the incorporation of an ionic liquid (IL) additive in a tribological block-on-ring system. The focus was on the 1-Ethyl-3-methylimidazolium diethylphosphate ionic liquid with a concentration of 1 wt. % in polyalphaolefin (PAO) 8. Among the investigated pairs, the coefficient of friction (CoF) of 1.7 at. % Eu-doped DLC coupled with the IL was the smallest in boundary, mixed, and elastohydrodynamic lubrication regimes. Quantification of wear was challenging due to minimal and localized wear on the DLC coating surfaces. The decrease in friction within the boundary lubrication regime underscores the promise of mechanical systems that integrate 1.7 atomic percent Europium-doped diamond-like carbon coatings with ionic liquids (IL). This study presents a compelling avenue for future scholarly exploration and research efforts focused on reducing friction and improving the efficiency of moving components, particularly in situations where tribological properties exert a substantial influence
- Comparative analysis of microstructural, compositional, and grazing incidence characteristics of oxide scale on 316L steel: SLM vs. wrought conditionsPublication . Sehat, Alireza; Hadi, Morteza; Isfahani, Taghi; Fernandes, Filipe; Fernandes, FilipeThe aim of this research is to compare the oxidation behavior and characteristics of oxide scale of 316L steel produced by two methods: selective laser melting (SLM) and conventional casting and forming (wrought). To this end, the initial composition and microstructure of samples produced by those methods were first studied. Thermogravimetric analysis (TGA) and long-term isothermal oxidation tests were carried out on the samples and the oxidation kinetics were compared. The oxidized samples were then examined by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and grazing incidence X-ray diffraction (GIXRD). The results indicated that in the temperature range of 600 °C–900 °C, the oxidation resistance of the SLM alloy is lower than that of the wrought alloy, especially at 800 °C. This is attributed to the combined effect of: i) smaller grain size due to the rapid solidification in the SLM alloy that increases the paths of oxygen penetration, ii) lower presence of chromium and manganese elements in the oxide layer and iii) preferential growth of iron oxide in the form of hillocks on the surface. Surface and cross-section analysis of the oxide layers show that iron oxide is dominant on the surface of the SLM sample at temperatures of 600 °C and 800 °C, and at 800 °C its extended hilly growth leads to significant spallation of the oxide scale and an exponential increase in the oxidation rate. However, at 900 °C, with the formation of a continuous oxide layer containing Fe2MnO4 and CrMnO4, the oxidation rate significantly decreases in both alloys.
- Deciphering the mechanical strengthening mechanism: Soft metal doping in ceramic matrices: A case study of TiN-Ag filmsPublication . Luan, Jing; Kong, Fanlin; Xu, Junhua; Fernandes, Filipe; Evaristo, Manuel; Dong, Songtao; Cavaleiro, Albano; Ju, Hongbo; Fernandes, FilipeSoft metals have been widely added into ceramic-based films for fully meeting the demanding requirements of green tribological applications. However, the resulting considerable increase of the mechanical strength by adding a soft metal below 5 at.%, which reversed the rule-of-mixture, was still not fully revealed. In this paper, a case study of TiN-Ag films was carried out to investigate the strengthening mechanism induced by adding soft metal in TiN-Ag composite/multilayered films deposited by magnetron sputtering. The results showed that dual-phases of fcc-TiN and fcc-Ag co-existed in the composite films with the Ag particles embedded in the matrix. In some areas of the Ag particles, with a size below 4 nm, epitaxial growth with the TiN template was detected, which obliged the lattice to be distorted and shrunken. Consequently, both hardness and elastic modulus were enhanced from 21 and 236 GPa, for the reference TiN film, to 26 and 323 GPa for the TiN-Ag composite film with 2.4 at.% Ag. The possibility of having the epitaxial growth of Ag within TiN were also confirmed by designing a TiN/Ag multilayered film with an Ag layer thickness of ∼3 nm.
- Expanding the applications of the wear-resistant titanium aluminum nitride thin-film to include temperature sensingPublication . Martins, Bruno; Patacas, Carlos; Cavaleiro, Albano; Faia, Pedro; Zorro, Fátima; Carbo-Argibay, Enrique; FGerreira, Paulo J.; Fernandes, Filipe; Fernandes, FilipeThis study investigates an approach to temperature sensing by integrating Titanium Aluminum Nitride (TiAlN), originally engineered for wear and corrosion applications, as a temperature sensor within a multilayered thin film system. A nitride multilayer system was developed by physical vapor deposition (PVD) using a single four-target magnetron sputtering chamber; intermediate vacuum interruption steps were employed for masking procedures. The multilayer architecture design aimed to provide the sensor layer with mechanical protection and electrical shielding. Structural and electrical characterization of the TiAlN single layer revealed semiconductor behavior and stable electrical resistance up to 750 °C, with minimal signal stabilization requirements. Despite the higher Al content, the TiAlN temperature sensor exhibited a cubic crystal structure characterized by diffuse nanolayers, resulting from a two-fold rotational deposition and target configuration. A detailed examination of the multilayer system cross-section containing the TiAlN sensor was conducted using scanning transmission electron microscopy (STEM). The analysis revealed its columnar morphology with the presence of typical PVD growth defects, including voids and droplets. While the presence of these defects may impact the electrical characteristics of the sensor, the selected experimental conditions effectively maintained the structural integrity of the multilayer system despite the vacuum interruptions caused by masking procedures. Validation experiments confirmed the functionality of the multilayer system for temperature measurements up to 400 °C. The signal acquisition system addressed room temperature resistance variations and low sensitivity (thermistor coefficient ∼100 K), resulting in a measured error of approximately 6%. This study demonstrates promising results of TiAlN as a temperature sensor within a multilayered system, expanding its range of potential applications.
- Synthesis of (Ti, W, Mo) CN based cermets with different carbides configurations for demanding applications: Study of the crystal structure, microstructure, and mechanical propertiesPublication . Rafiaei, Seyed Mahdi; Hadi, Morteza; Fernandes, F.; Fernandes, FilipeIn this study, based on different element configurations within constant atomic ratio of elements, (Ti0.93W0.07Mo0.07)C–20%Ni and (Ti0.93W0.07Mo0.07)CN0.3-20%Ni derived cermets have been synthesized. The basis for the difference in the production route was whether the carbides were formed by carbothermic reaction from the metal oxide together or separately, or in the case of Mo2C, the carbide is added to the mixture together with the binder after reduction and just before consolidation. Another basis for the difference was whether the cermet was a carbide or a carbonitride. To investigate the influence of the different production routes, the crystal structure, microstructure, and mechanical properties of the cermets produced were examined using XRD, FESEM, STEM, and Vickers indentation. The XRD spectra of all the cermets were found to be very similar to those of TiC-based cermets, indicating that the additive carbides in the TiC or Ti(CN) phases of the cermets dissolve perfectly during the high vacuum sintering process at 1510 °C. The highest toughness (14.65 MPa m1/2) was obtained in (Ti0.93W0.07) C–8%Mo2C–20Ni cermets with a core-rim structure. In addition, the use of nitrogen leads to a dramatic reduction in particle size. The use of molybdenum and tungsten in the form of separate carbides had little effect on limiting the expansion of crystal size and grain size compared to the scenario where the dissolution of these elements took place within the primary core-rim structure. However, in terms of hardness and toughness, it was found that, in addition to grain size, the route taken in the addition of molybdenum and tungsten was also important.
- High-temperature tribological behaviour and machining performance of self-lubricant CrAlNAg coatings for dry milling operationsPublication . Rajput, S.S.; Upadhyay, C.; Gangopadhyay, S.; Fernandes, F.; Fernandes, FilipeTribological and machining performance of CrAlNAg coatings having different Ag content tested against AISI 1045 medium carbon steel were assessed. Wear track was evaluated by scanning electron microscopy and energy dispersive spectroscopy. 3D topography of wear track and ball counterpart was determined by non-contact type profilometer. The formation of different oxide phases on track was confirmed using Raman spectroscopy. CrAlNAg9 and CrAlNAg12 coatings were found beneficial in reducing material adhesion from counterpart thus providing protective layers to counterpart, whereas small addition of Ag did not provide any improvement on CrAlN coating performance. CrAlNAg9 coated milling inserts demonstrated best results in terms of reduction in chip temperature (∼17.5 %), cutting forces, surface roughness (∼47 %) and chip thickness (∼12.7 %) compared to uncoated inserts.
- Ti-Zr-Nb-(V) refractory alloy coatings deposited by highpower impulse magnetron sputtering: Structure, mechanical properties, oxidation resistance, and thermal stabilityPublication . Fraile, A.; Cavaleiro, D.; Bondarev, A.; Middleburgh, S.C.; Lee, W.E.; Fernandes, F.; Fernandes, FilipeA series of TiZrNb(V) high entropy alloy-based metallic coatings have been deposited using high-power impulse magnetron sputtering (HiPIMS), with variable V concentrations and constant ratios among the other metals. The coatings were analyzed regarding their composition, surface and cross-sectional morphologies, microstructure, roughness, mechanical properties, oxidation resistance, and thermal stability. The structure of the deposited coatings reveals a transition from the bcc crystal structure to an amorphous phase as the V concentration increases. The addition of V also led to a decrease in roughness Ra and an improvement in adhesion, while it did not affect hardness, which remained at ∼10–11 GPa for all samples. Annealing under a protective atmosphere at 400 °C caused structural ordering, which was followed by an increase in mechanical properties. The purpose of the present paper is, therefore, to present a study on the deposition of TiZrNb coatings with increasing V concentration prepared by HiPIMS and to understand the role of V concentration on their structure, chemical composition, mechanical properties, and oxidation resistance. Comparison of the results with those achieved for a reference TiZrNb coating is presented too.
- Nano-multilayered ZrN‒Ag/Mo‒S‒N film design for stable anti-frictional performance at a wide range of temperaturesPublication . Ju, Hongbo; Luan, Jing; Xu, Junhua; Cavaleiro, Albano; Evaristo, Manuel; Fernandes, Filipe; Fernandes, FilipeA multilayer film, composed by ZrN-Ag (20 nm) and Mo-S-N (10 nm) layers, combining the intrinsic lubricant characteristics of each layer was deposited using DC magnetron sputtering system, to promote lubrication in a wide-range of temperatures. The results showed that the ZrN-Ag/Mo-S-N multilayer film exhibited a sharp interface between the different layers. A face-centered cubic (fcc) dual-phases of ZrN and Ag co-existed in the ZrN-Ag layers, whilst the Mo-S-N layers displayed a mixture of hexagonal close-packed MoS2 (hcp-MoS2) nano-particles and an amorphous phase. The multilayer film exhibited excellent room temperature (RT) triblogical behavior, as compared to the individual monolayer film, due to the combination of a relative high hardness with the low friction properties of both layers. The reorientation of MoS2 parallel to the sliding direction also contributed to the enhanced anti-frictional performance at RT. At 400 °C, the reorientation of MoS2 as well as the formation of MoO3 phase were responsible for the lubrication, whilst the hard t-ZrO2 phase promoted abrasion and, consequently, led to increasing wear rate. At 600 °C, the Ag2MoO4 double-metal oxide was the responsible for the low friction and wear-resistance; furthermore, the observed transformation from t-ZrO2 to m-ZrO2, could also have contributed to the better tribological performance.