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Analysis and improvement of internal logistic flows at an industrial company

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Undertaken at Preh Portugal, Ltd., the main objective of this study project resided in defining the system of supply to a new assembly line, the Ford B479. Supply to the assembly lines is a crucial activity in internal logistics since the entire production system relies on the supply of materials required for the line. It is, therefore, extremely important to study solutions which will facilitate these activities, thus enhancing productivity and guaranteeing the on-time availability of products, in suitable quantities and at the best cost. The initial phase consisted of studying the type of supply system used by the company for the remaining lines, as well as gaining a detailed understanding of the entire assembly line production process. One was then able to create a database to include all of this information. Once all the required information had been gathered, one proceeded to define the supermarket for the Ford B479 line, and calculated the number of positions required. With the purpose of building a more effective and efficient supermarket, one analyzed the possibility of building the supermarket next to line instead of resorting to the existing solution where the shelves for all lines are in the same location. When the site for the supermarket was defined, one proceeded with its construction and determined the supply system of both the supermarket as well as the line sides. Due to the proposed changes, one was able to reduce the distance covered by raw materials by 55% as well as to decrease handling.

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Internal Logistics Supply System Assembly Line Line Side Supermarket

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2100 Projects Association

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