Browsing by Author "Fernandes, F."
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- Effect of peak power on microstructure, mechanical and tribological properties of W-Ti-C-N(O) ceramic films produced by hybrid sputteringPublication . Ataie, S.A.; Soltanieh, M.; Naghizadeh, R.; Cavaleiro, A.; Fernandes, F.; Ferreira, F.This research investigates the impact of peak power (from 44 to 105 kW) on the structural and tribological properties of W-Ti-C-N(O) films. Chemical analysis of the coatings, using energy-dispersive spectroscopy and Raman spectroscopy, indicates that increasing target power results in a rise in the oxygen (from 2.6 to 12.0 at%), carbon (from 19.7 to 32.4 at%), and sp3 (from 9.8% to 24.3%) content. Morphological and topographical analysis reveal that an increase in target power causes a transition from a columnar structure (with nodular grains) to a dense structure (with textured grains). The indentation and dry sliding tests demonstrate that the maximum level of H/E2 (0.00047 GPa-1) is achieved, along with a low wear rate of 8.1 × 10-7 mm3/N.m.
- Effect of substrate bias voltage on structural and tribological properties of W-Ti-C-N thin films produced by combinational HiPIMS and DCMS co-sputteringPublication . Ataie, S.A.; Soltanieh, M.; Naghizadeh, R.; Cavaleiro, A.; Evaristo, M.; Fernandes, F.; Ferreira, F.Protective multi-component thin films at the surface of cutting tools have been significantly developed to reduce wear and friction. The present work investigates the effect of substrate bias voltage on the structural-tribological relations of W-Ti-C-N thin films produced by HiPIMS and DCMS co-sputtering. Chemical analysis of the coatings is obtained and composite phase structure is revealed. Morphology of the coatings illustrates that defectless surfaces may be achieved. Topographical parameters are investigated by employing graphical software. Indentation, scratch and pin-on-disk tests (pin is AISI 52100 steel) are applied to study mechanical behaviors of the films. To produce a wear-resistant film, a median bias voltage ( 60 V) and as a result, optimum content of tungsten concentration (19.2 at. %), grain size (42.8 nm) and average peak interval (188 nm) is required. Finally, a model based on the representative volume element is developed to show crack propagation and delamination.
- High-temperature tribological behaviour and machining performance of self-lubricant CrAlNAg coatings for dry milling operationsPublication . Rajput, S.S.; Upadhyay, C.; Gangopadhyay, S.; Fernandes, F.; Fernandes, FilipeTribological and machining performance of CrAlNAg coatings having different Ag content tested against AISI 1045 medium carbon steel were assessed. Wear track was evaluated by scanning electron microscopy and energy dispersive spectroscopy. 3D topography of wear track and ball counterpart was determined by non-contact type profilometer. The formation of different oxide phases on track was confirmed using Raman spectroscopy. CrAlNAg9 and CrAlNAg12 coatings were found beneficial in reducing material adhesion from counterpart thus providing protective layers to counterpart, whereas small addition of Ag did not provide any improvement on CrAlN coating performance. CrAlNAg9 coated milling inserts demonstrated best results in terms of reduction in chip temperature (∼17.5 %), cutting forces, surface roughness (∼47 %) and chip thickness (∼12.7 %) compared to uncoated inserts.
- Synthesis of (Ti, W, Mo) CN based cermets with different carbides configurations for demanding applications: Study of the crystal structure, microstructure, and mechanical propertiesPublication . Rafiaei, Seyed Mahdi; Hadi, Morteza; Fernandes, F.; Fernandes, FilipeIn this study, based on different element configurations within constant atomic ratio of elements, (Ti0.93W0.07Mo0.07)C–20%Ni and (Ti0.93W0.07Mo0.07)CN0.3-20%Ni derived cermets have been synthesized. The basis for the difference in the production route was whether the carbides were formed by carbothermic reaction from the metal oxide together or separately, or in the case of Mo2C, the carbide is added to the mixture together with the binder after reduction and just before consolidation. Another basis for the difference was whether the cermet was a carbide or a carbonitride. To investigate the influence of the different production routes, the crystal structure, microstructure, and mechanical properties of the cermets produced were examined using XRD, FESEM, STEM, and Vickers indentation. The XRD spectra of all the cermets were found to be very similar to those of TiC-based cermets, indicating that the additive carbides in the TiC or Ti(CN) phases of the cermets dissolve perfectly during the high vacuum sintering process at 1510 °C. The highest toughness (14.65 MPa m1/2) was obtained in (Ti0.93W0.07) C–8%Mo2C–20Ni cermets with a core-rim structure. In addition, the use of nitrogen leads to a dramatic reduction in particle size. The use of molybdenum and tungsten in the form of separate carbides had little effect on limiting the expansion of crystal size and grain size compared to the scenario where the dissolution of these elements took place within the primary core-rim structure. However, in terms of hardness and toughness, it was found that, in addition to grain size, the route taken in the addition of molybdenum and tungsten was also important.
- The role of interfaces and morphology on silver diffusion in hard coatingsPublication . Cavaleiro, D.; Munnik, F.; Krause, M.; Carbo-Argibay, E.; Ferreira, P.J.; Cavaleiro, A.; Fernandes, F.One of the main approaches to increase the tool lifetime during dry machining of “hard-to-machine” aerospace alloys is self-lubrication by the incorporation of noble metals in hard matrixes with good mechanical and diffusion barrier properties. In this paper, the diffusion of an Ag-rich layer sandwiched between two layers of either TiN or TiSiN is studied by transmission electron microscopy and in situ Rutherford backscattering spectrometry. The layer stacks were subjected to annealing treatments at 600 ◦C and 800 ◦C for 2 hours. Three processes were found to control the diffusion of silver: the morphology of the “sandwich” layers, the formation of small voids in the involved interfaces and the sublimation of Ag in the surface at temperatures near the melting point. The study revealed that the dense TiSiN matrix allowed a significantly better control of Ag diffusion than the more open TiN matrix.
- Ti-Zr-Nb-(V) refractory alloy coatings deposited by highpower impulse magnetron sputtering: Structure, mechanical properties, oxidation resistance, and thermal stabilityPublication . Fraile, A.; Cavaleiro, D.; Bondarev, A.; Middleburgh, S.C.; Lee, W.E.; Fernandes, F.; Fernandes, FilipeA series of TiZrNb(V) high entropy alloy-based metallic coatings have been deposited using high-power impulse magnetron sputtering (HiPIMS), with variable V concentrations and constant ratios among the other metals. The coatings were analyzed regarding their composition, surface and cross-sectional morphologies, microstructure, roughness, mechanical properties, oxidation resistance, and thermal stability. The structure of the deposited coatings reveals a transition from the bcc crystal structure to an amorphous phase as the V concentration increases. The addition of V also led to a decrease in roughness Ra and an improvement in adhesion, while it did not affect hardness, which remained at ∼10–11 GPa for all samples. Annealing under a protective atmosphere at 400 °C caused structural ordering, which was followed by an increase in mechanical properties. The purpose of the present paper is, therefore, to present a study on the deposition of TiZrNb coatings with increasing V concentration prepared by HiPIMS and to understand the role of V concentration on their structure, chemical composition, mechanical properties, and oxidation resistance. Comparison of the results with those achieved for a reference TiZrNb coating is presented too.