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Performance of Al2O3/TiC mixed ceramic inserts coated with TiAlSiN, WC/C and DLC thin solid films during hard turning of AISI 52100 steel

dc.contributor.authorKumar, Ch Sateesh
dc.contributor.authorPatel, Saroj Kumar
dc.contributor.authorFernandes, Filipe
dc.date.accessioned2023-01-30T12:28:02Z
dc.date.available2023-01-30T12:28:02Z
dc.date.issued2022
dc.description.abstractThe present work evaluates the turning performance of alumina (Al2O3) and titanium carbide (TiC) based mixed ceramic cutting inserts with TiAlSiN, WC/C and DLC thin-film depositions during machining of AISI 52100 steel hardened to 55 ± 2 HRC hardness. Based on the generated machining forces, coefficient of friction, geometrical characteristics of the chips, and tool wear, a comparative analysis of the performance of uncoated and coated cutting tools was carried out. The machining outcomes were interpreted in relation to the adhesion strength of coating with the substrate, surface roughness and hardness of the top surface of the coatings. It was observed that the reduction of friction and machining forces accounted to lower localized strain along the shear plane leading to lower deformation of the chips. The TiAlSiN coating exhibited superior wear-resistance at the highest cutting speed when compared to DLC and WC/C coatings owing to its higher hardness and higher coating/substrate adhesion strength. However, the DLC and WC/C coatings, although softer, accounted to significant reduction of machining forces due to their self-lubricating properties.pt_PT
dc.description.sponsorshipThis work is sponsored by FEDER National funds FCT under the projects: SMARTLUB “Smart self-lubricant coatings with controlled release of the lubricious agent for high temperature applications.” (ref. “POCI-01-0145-FEDER-031807”), MCTool21 “Manufacturing of cutting tools for the 21st century: from nano-scale material design to numerical process simulation” (ref.: “POCI-01-0247-FEDER-045940”) and CEMMPRE ref. “UIDB/ 00285/2020”.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.doi10.1016/j.jmrt.2022.06.092pt_PT
dc.identifier.urihttp://hdl.handle.net/10400.22/22005
dc.language.isoengpt_PT
dc.publisherElsevierpt_PT
dc.relationPOCI-01-0145-FEDER-031807pt_PT
dc.relationPOCI-01-0247-FEDER-045940pt_PT
dc.relationUIDB/ 00285/2020pt_PT
dc.relation.publisherversionhttps://www.sciencedirect.com/science/article/pii/S223878542200953X?via%3Dihubpt_PT
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/pt_PT
dc.subjectHard machiningpt_PT
dc.subjectMixed ceramic cutting toolspt_PT
dc.subjectDLC coatingpt_PT
dc.subjectWC/C coatingpt_PT
dc.subjectTiAlSiN coatingpt_PT
dc.titlePerformance of Al2O3/TiC mixed ceramic inserts coated with TiAlSiN, WC/C and DLC thin solid films during hard turning of AISI 52100 steelpt_PT
dc.typejournal article
dspace.entity.typePublication
oaire.citation.endPage3393pt_PT
oaire.citation.startPage3380pt_PT
oaire.citation.titleJournal of Materials Research and Technologypt_PT
oaire.citation.volume19pt_PT
person.familyNameFernandes
person.givenNameFilipe
person.identifier995468
person.identifier.ciencia-id2113-A18B-EEE8
person.identifier.orcid0000-0003-4035-3241
person.identifier.scopus-author-id55644767300
rcaap.rightsopenAccesspt_PT
rcaap.typearticlept_PT
relation.isAuthorOfPublicationf3fb450f-5f22-4f0c-8916-7742d519f6af
relation.isAuthorOfPublication.latestForDiscoveryf3fb450f-5f22-4f0c-8916-7742d519f6af

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