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MonitorizaĆ§Ć£o de recursos em ambiente fabril
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Abstract(s)
A Bosch Security Systems, localizada em Ovar, utiliza nas suas instalaƧƵes diversos recursos essenciais ao funcionamento industrial, nomeadamente energia elĆ©trica, ar comprimido, azoto e Ć”gua, cujo custo agregado ascende, em mĆ©dia, a 90 000 ā¬ mensais. Atualmente, o consumo destes recursos Ć© registado apenas de forma global,
impossibilitando identificar detalhadamente as Ć”reas, departamentos ou equipamentos com maior utilizaĆ§Ć£o ou consumos atĆpicos. Esta limitaĆ§Ć£o compromete a gestĆ£o eficiente dos recursos, dificulta a identificaĆ§Ć£o de oportunidades de melhoria e inviabiliza a imputaĆ§Ć£o rigorosa de custos. A implementaĆ§Ć£o de um sistema de monitorizaĆ§Ć£o de recursos permitiria desagregar os consumos, proporcionando uma visĆ£o detalhada de cada recurso, desde o consumo global das instalaƧƵes atĆ© aos consumos individuais de cada equipamento. Esta abordagem possibilita ganhos significativos, nomeadamente a otimizaĆ§Ć£o do uso dos recursos, a reduĆ§Ć£o de custos e a melhoria na gestĆ£o de equipamentos e infraestruturas. Adicionalmente, permite antecipar eventuais avarias mediante a
identificaĆ§Ć£o de padrƵes anĆ³malos de consumo, bem como atribuir os custos de forma proporcional Ć utilizaĆ§Ć£o de recursos por departamento da empresa. O presente trabalho endereƧa parcialmente este problema atravĆ©s do desenvolvimento e implementaĆ§Ć£o de um sistema de monitorizaĆ§Ć£o de energia elĆ©trica, ar comprimido e azoto nas diferentes Ć”reas do parque industrial da empresa. A soluĆ§Ć£o concebida procurou alinhar-se com os princĆpios definidos pela norma ISO 50001, que estabelece boas prĆ”ticas para a gestĆ£o eficiente da energia. Os resultados obtidos demonstram a relevĆ¢ncia e a aplicabilidade da abordagem proposta, contribuindo nĆ£o apenas para a melhoria da eficiĆŖncia energĆ©tica, da sustentabilidade e da competitividade da organizaĆ§Ć£o, mas tambĆ©m para o seu alinhamento com os Objetivos de Desenvolvimento SustentĆ”vel.
Bosch Security Systems, located in Ovar, utilizes several essential resources for industrial operations, namely electricity, compressed air, nitrogen, and water, with an average combined cost of ā¬90,000 per month. Currently, the consumption of these resources is recorded only at a global level, making it impossible to identify in detail the areas, departments, or equipment with the highest usage or atypical consumption patterns. This limitation hinders efficient resource management, complicates the identification of improvement opportunities, and prevents accurate cost allocation. The implementation of a resource monitoring system would allow the disaggregation of consumption, providing a detailed view of each resource, from the overall facility consumption to the individual consumption of each piece of equipment. This approach enables significant benefits, including resource use optimization, cost reduction, and improved management of equipment and infrastructure. Additionally, it allows for the anticipation of potential failures by identifying anomalous consumption patterns, as well as assigning costs proportionally to resource usage by each company department. This work partially addresses this issue through the development and implementation of a monitoring system for electricity, compressed air, and nitrogen across different areas of the companyās industrial park. The proposed solution aimed to align with the principles defined by ISO 50001, which establishes best practices for efficient energy management. The results obtained demonstrate the relevance and applicability of the proposed approach, contributing not only to improved energy efficiency, sustainability, and organizational competitiveness but also to alignment with the Sustainable Development Goals.
Bosch Security Systems, located in Ovar, utilizes several essential resources for industrial operations, namely electricity, compressed air, nitrogen, and water, with an average combined cost of ā¬90,000 per month. Currently, the consumption of these resources is recorded only at a global level, making it impossible to identify in detail the areas, departments, or equipment with the highest usage or atypical consumption patterns. This limitation hinders efficient resource management, complicates the identification of improvement opportunities, and prevents accurate cost allocation. The implementation of a resource monitoring system would allow the disaggregation of consumption, providing a detailed view of each resource, from the overall facility consumption to the individual consumption of each piece of equipment. This approach enables significant benefits, including resource use optimization, cost reduction, and improved management of equipment and infrastructure. Additionally, it allows for the anticipation of potential failures by identifying anomalous consumption patterns, as well as assigning costs proportionally to resource usage by each company department. This work partially addresses this issue through the development and implementation of a monitoring system for electricity, compressed air, and nitrogen across different areas of the companyās industrial park. The proposed solution aimed to align with the principles defined by ISO 50001, which establishes best practices for efficient energy management. The results obtained demonstrate the relevance and applicability of the proposed approach, contributing not only to improved energy efficiency, sustainability, and organizational competitiveness but also to alignment with the Sustainable Development Goals.
Description
Keywords
Monitoring of Consumption Industrial Facilities Electric Energy Ni trogen Compressed Air Modbus SCADA PowerStudio MonitorizaĆ§Ć£o de consumos Ambiente industrial Energia elĆ©trica Azoto Ar comprimido
Pedagogical Context
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CC License
Without CC licence