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- GFRP waste reinforced polymer mortars: a new waste management solution for GFRP scrap materialPublication . Ribeiro, M. C. S.; Meira Castro, Ana C.; Fiúza, António; Dinis, M. L.; Silva, Francisco J. G.; Meixedo, João PauloTo date, glass fibre reinforced polymer (GFRP) waste recycling is very limited and restricted by thermoset nature of binder matrix and lack of economically viable enduse applications for the recyclates. In this study, efforts were made in order to recycle grinded GFRP waste proceeding from pultrusion production scrap, into new and sustainable composite materials. For this purpose, GFRP waste recyclates, a mix of powdered and fibrous materials, were incorporated into polyester based mortars as fine aggregate and filler replacements, at different load contents (between 4% up to 12% of total mass) and particle size distributions. Potential recycling solution was assessed by mechanical behaviour of resultant GFRP waste modified polymer mortars. Test results revealed that GFRP waste filled polymer mortars present improved flexural and compressive behaviour over unmodified polyester based mortars, thus indicating the feasibility of GFRP waste reuse in concrete-polymer composites.
- Cálculo 2 - Conceitos, Exercícios e AplicaçõesPublication . Meira Castro, Ana C.; Viamonte, Ana Júlia; Sousa, António VarejãoEste livro pretende fornecer aos estudantes dos cursos de Engenharia um texto que seja, simultaneamente, elementar e rigoroso e que lhes permita aprender os conceitos básicos do cálculo infinitesimal e as suas aplicações. Conscientes da vastidão de possíveis caminhos a seguir na apresentação das matérias, os autores optaram por seguir uma sequência simples que tivesse em linha de conta os atuais ajustes dos objetivos da unidade curricular em que esta temática se enquadra, face à atual tendência para a diminuição dos tempos letivos e incentivo à utilização de software MATLAB. Neste sentido, este livro está organizado em três capítulos, ao longo dos quais se procurou obedecer a uma estrutura evolutiva em torno do rigor e da formalidade, mas sem excessos de nomenclatura. No primeiro capítulo estudam-se as funções reais de variável real, o segundo capítulo incide sobre o estudo da natureza de séries numéricas e funcionais e o terceiro capítulo destina-se ao cálculo integral. Em cada capítulo é proporcionado um conjunto de exercícios variados e não repetitivos, em número suficiente e equilibrado, apresentando-se alguns deles já resolvidos, propondo-se outros para resolução e ilustrando algumas aplicações práticas de integração de conhecimentos, recorrendo a software de cálculo algébrico e numérico.
- Recycling of pultrusion production waste into innovative concrete-polymer composite solutionsPublication . Ribeiro, Maria Cristina Santos; Fiúza, A.; Meira Castro, Ana C.; Silva, F.J.G.; Meixedo, JP; Dinis, M.L.; Costa, C.; Ferreira, F.; Alvim, M.R.In this study, the added value resultant from the incorporation of pultrusion production waste into polymer based concretes was assessed. For this purpose, different types of thermoset composite scrap material, proceeding from GFRP pultrusion manufacturing process, were mechanical shredded and milled into a fibrous-powdered material. Resultant GFRP recyclates, with two different size gradings, were added to polyester based mortars as fine aggregate and filler replacements, at various load contents between 4% up to 12% in weight of total mass. Flexural and compressive loading capacities were evaluated and found better than those of unmodified polymer mortars. Obtained results highlight the high potential of recycled GFRP pultrusion waste materials as efficient and sustainable admixtures for concrete and mortar-polymer composites, constituting an emergent waste management solution.
- Particulate matter flux deposition in the vicinity of a coal-fired power plantPublication . Dinis, M. L.; Góis, Joaquim; Fiúza, António; Carvalho, José Soeiro de; Meira Castro, Ana C.This paper describes the methodology adopted to assess local air quality impact in the vicinity of a coal power plant located in the south of Portugal. Two sampling areas were selected to assess the deposition flux of dust fallout and its potential spatial heterogeneity. The sampling area was divided into two subareas: the inner, with higher sampling density and urban and suburban characteristics, inside a 6-km circle centered on the stacks, and an outer subarea, mainly rural, with lower sampling density within a radius of 20 km. Particulate matter deposition was studied in the vicinity of the coal fired power plant during three seasonal sampling campaigns. For the first one, the average annual flux of dust fallout was 22.51 g/(m2 yr), ranging from 4.20 to 65.94 g/(m2 yr); for the second one was 9.47 g/(m2 yr), ranging from 0.78 to 32.72 g/(m2 yr) and for the last one was 38.42 g/(m2 yr), ranging from 1.41 to 117.48 g/(m2 yr). The fallout during the second campaign turned out to be much lower than for others. This was in part due to meteorological local patterns but mostly due to the fact that the power plant was not working at full power during the second sampling campaign.155
- Optimising the energy consumption on pultrusion processPublication . Silva, Francisco J. G.; Ferreira, F.; Ribeiro, M. C. S.; Meira Castro, Ana C.; Castro, M.R.A.; Dinis, M.L.; Fiúza, A.This study is based on a previous experimental work in which embedded cylindrical heaters were applied to a pultrusion machine die, and resultant energetic performance compared with that achieved with the former heating system based on planar resistances. The previous work allowed to conclude that the use of embedded resistances enhances significantly the energetic performance of pultrusion process, leading to 57% decrease of energy consumption. However, the aforementioned study was developed with basis on an existing pultrusion die, which only allowed a single relative position for the heaters. In the present work, new relative positions for the heaters were investigated in order to optimise heat distribution process and energy consumption. Finite Elements Analysis was applied as an efficient tool to identify the best relative position of the heaters into the die, taking into account the usual parameters involved in the process and the control system already tested in the previous study. The analysis was firstly developed based on eight cylindrical heaters located in four different location plans. In a second phase, in order to refine the results, a new approach was adopted using sixteen heaters with the same total power. Final results allow to conclude that the correct positioning of the heaters can contribute to about 10% of energy consumption reduction, decreasing the production costs and leading to a better eco-efficiency of pultrusion process.
- Hybrid thermoset polymeric composites – an Innovation towards sustainabilityPublication . Meira Castro, Ana C.; Ribeiro, M. C. S.; Meixedo, João Paulo; Silva, F.J.G.; Fiúza, A.; Dinis, M.L.; Alvim, M.In this study, a new waste management solution for thermoset glass fibre reinforced polymer (GFRP) based products was assessed. Mechanical recycling approach, with reduction of GFRP waste to powdered and fibrous materials was applied, and the prospective added-value of obtained recyclates was experimentally investigated as raw material for polyester based mortars. Different GFRP waste admixed mortar formulations were analyzed varying the content, between 4% up to 12% in weight, of GFRP powder and fibre mix waste. The effect of incorporation of a silane coupling agent was also assessed. Design of experiments and data treatment was accomplished through implementation of full factorial design and analysis of variance ANOVA. Added value of potential recycling solution was assessed by means of flexural and compressive loading capacity of GFRP waste admixed mortars with regard to unmodified polymer mortars. The key findings of this study showed a viable technological option for improving the quality of polyester based mortars and highlight a potential cost-effective waste management solution for thermoset composite materials in the production of sustainable concrete-polymer based products.
- Saving energy in the GFRP pultrusion processPublication . Silva, Francisco J. G.; Ribeiro, M. C. S.; Meira Castro, Ana C.; Alvim, Mário Rui; Meixedo, João Paulo; Fiúza, António; Dinis, M. L.This study addresses to the optimization of pultrusion manufacturing process from the energy-consumption point of view. The die heating system of external platen heaters commonly used in the pultrusion machines is one of the components that contribute the most to the high consumption of energy of pultrusion process. Hence, instead of the conventional multi-planar heaters, a new internal die heating system that leads to minor heat losses is proposed. The effect of the number and relative position of the embedded heaters along the die is also analysed towards the setting up of the optimum arrangement that minimizes both the energy rate and consumption. Simulation and optimization processes were greatly supported by Finite Element Analysis (FEA) and calibrated with basis on the temperature profile computed through thermography imaging techniques. The main outputs of this study allow to conclude that the use of embedded cylindrical resistances instead of external planar heaters leads to drastic reductions of both the power consumption and the warm-up periods of the die heating system. For the analysed die tool and process, savings on energy consumption up to 60% and warm-up period stages less than an half hour were attained with the new internal heating system. The improvements achieved allow reducing the power requirements on pultrusion process, and thus minimize industrial costs and contribute to a more sustainable pultrusion manufacturing industry.
- Porto Polytechnical Engineering School sustainable development action planPublication . Cardoso, Marilio; Castanheira, Luís; Meira Castro, Ana C.; Caetano, Nídia Sá; Silva, AntónioPorto Polytechnical Engineering School (ISEP), a Global Reporting Initiative training partner in Portugal, has just presented its Sustainable Development Action Plan (PASUS), which main objective is the formation of a new kind of engineers, with a Sustainable Development (SD) philosophy in the core of their academic curricula courses.
- A case study undertaken recycling & reuse of glass fiber reinforced thermoset polumer wastes of composite materials industryPublication . Ribeiro, M.C.; Fiúza, António; Meira Castro, Ana C.; Silva, F.G.; Meixedo, JP; Dinis, M.L.Glass fibre-reinforced plastics (GFRP) have been considered inherently difficult to recycle due to both: crosslinked nature of thermoset resins, which cannot be remoulded, and complex composition of the composite itself. Presently, most of the GFRP waste is landfilled leading to negative environmental impacts and supplementary added costs. With an increasing awareness of environmental matters and the subsequent desire to save resources, recycling would convert an expensive waste disposal into a profitable reusable material. In this study, efforts were made in order to recycle grinded GFRP waste, proceeding from pultrusion production scrap, into new and sustainable composite materials. For this purpose, GFRP waste recyclates, were incorporated into polyester based mortars as fine aggregate and filler replacements at different load contents and particle size distributions. Potential recycling solution was assessed by mechanical behaviour of resultant GFRP waste modified polymer mortars. Results revealed that GFRP waste filled polymer mortars present improved flexural and compressive behaviour over unmodified polyester based mortars, thus indicating the feasibility of the GFRP industrial waste reuse into concrete-polymer composite materials.
- PLSR Models for Mechanical Strengths of Concrete Composite Materials Reinforced with Pultrusion WastesPublication . Meira Castro, Ana C.; Ribeiro, M. C. S.; Meixedo, Joao Paulo; Silva, Francisco; Alvim, Mário Rui; Fiúza, António; Dinis, M. L.In this paper, we present two Partial Least Squares Regression (PLSR) models for compressive and flexural strength responses of a concrete composite material reinforced with pultrusion wastes. The main objective is to characterize this cost-effective waste management solution for glass fiber reinforced polymer (GFRP) pultrusion wastes and end-of-life products that will lead, thereby, to a more sustainable composite materials industry. The experiments took into account formulations with the incorporation of three different weight contents of GFRP waste materials into polyester based mortars, as sand aggregate and filler replacements, two waste particle size grades and the incorporation of silane adhesion promoter into the polyester resin matrix in order to improve binder aggregates interfaces. The regression models were achieved for these data and two latent variables were identified as suitable, with a 95% confidence level. This technological option, for improving the quality of GFRP filled polymer mortars, is viable thus opening a door to selective recycling of GFRP waste and its use in the production of concrete-polymer based products. However, further and complementary studies will be necessary to confirm the technical and economic viability of the process.