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Implementing TPM supported by 5S to improve the availability of an automotive production line

2019Journal article Open access
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dc.contributor.authorRibeiro, I.M.
dc.contributor.authorGodina, R.
dc.contributor.authorPimentel, C.
dc.contributor.authorSilva, F.J.G.
dc.contributor.authorMatias, J.C.O.
dc.date.accessioned2020-04-29T10:45:11Z
dc.date.available2020-04-29T10:45:11Z
dc.date.issued2019
dc.description.abstractThe maintenance management is a topic of strategic importance for automotive manufacturers. In fact, an effective maintenance process and a preventive maintenance (PM) procedure can significantly reduce the risk of equipment failures that can lead to downtime on the production lines. However, due to the complexity of an automotive production system, the risk of failure on a crucial piece of the production equipment cannot be entirely avoided. The study made in this paper aims at improving the availability of a critical production line through the total productive maintenance (TPM) methodology and supported by Lean Maintenance tools. An analysis is made of the initial condition of the line where the main problems are identified by employing several tools for this purpose, such as Mean Time between Failures (MTBF), Mean Time to Repair (MTTR), Overall Equipment Efficiency (OEE) and Availability (A). In response to the identified problems, an action plan is developed and implemented in order to find the root cause of the high number of malfunctions and faults in one of the line’s equipment with the use of 5S tools, visual management, and maintenance progress, as well as the development of a training program to increase operators’ skills. The results of such actions were positive as the line became more organized, the value of the MTBF increased, the MTTR value decreased, and consequently the overall availability increased.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.doi10.1016/j.promfg.2020.01.128pt_PT
dc.identifier.urihttp://hdl.handle.net/10400.22/15917
dc.language.isoengpt_PT
dc.publisherElsevierpt_PT
dc.relation.publisherversionhttps://www.sciencedirect.com/science/article/pii/S2351978920301293#!pt_PT
dc.subjectTPMpt_PT
dc.subjectOEEpt_PT
dc.subjectAvailabilitypt_PT
dc.subjectLean Thinkingpt_PT
dc.subjectAutomotive Industrypt_PT
dc.subject5Spt_PT
dc.titleImplementing TPM supported by 5S to improve the availability of an automotive production linept_PT
dc.typejournal article
dspace.entity.typePublication
oaire.citation.endPage1581pt_PT
oaire.citation.startPage1574pt_PT
oaire.citation.titleProcedia Manufacturingpt_PT
oaire.citation.volume38pt_PT
person.familyNameSilva
person.givenNameFrancisco
person.identifier1422904
person.identifier.ciencia-idB81C-4758-2D59
person.identifier.orcid0000-0001-8570-4362
person.identifier.ridI-5708-2015
person.identifier.scopus-author-id56870827300
rcaap.rightsopenAccesspt_PT
rcaap.typearticlept_PT
relation.isAuthorOfPublicationd050c135-4d9d-4fb2-97d1-cac97be3f6b9
relation.isAuthorOfPublication.latestForDiscoveryd050c135-4d9d-4fb2-97d1-cac97be3f6b9

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