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Reducing scrap and improving an air conditioning pipe production line

2020Conference object Open access
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dc.contributor.authorLopes, R.
dc.contributor.authorSilva, Francisco J. G
dc.contributor.authorGodina, R.
dc.contributor.authorCampilho, R.D.S.G.
dc.contributor.authorDieguez, T.
dc.contributor.authorPinto Ferreira, Luís
dc.contributor.authorBaptista, Gabriel A G
dc.date.accessioned2022-01-14T15:46:34Z
dc.date.available2022-01-14T15:46:34Z
dc.date.issued2020
dc.description30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021) -15-18 June 2021, Athens, Greecept_PT
dc.description.abstractThe automotive industry is considered one of the most demanding and competitive sectors in the global market. This increasingly implies having a stable and optimized production process, always with a view to continuous improvement. Therefore, it is very important to be aware of all the waste that is generated in all production and logistics operations and take action to reduce them. In this regard and considering the process of producing air conditioning pipes for the automotive industry, a high scrap value was detected mainly due to soldering process. Therefore, the entire production process is analyzed in order to identify the main causes behind the high scrap value. Several Lean and quality tools are used to reduce not only the amount of scrap but also to increase the line productivity. In order to face this challenge, after elaborating the action plan and corresponding implementation, the scrap value is reduced by 12% in general, and productivity increased by 29%, 55% and 22.5% in three different references produced by the same machine. Although this solution is a bit expensive, the corresponding payback is reduced, so it can easily be applied transversally to other similar machines allowing extremely interesting gains in the short term.pt_PT
dc.description.sponsorshipAndresa Baptista acknowledges the financial support of CIDEM- Research Center of Mechanical Engineering, FCT –Portuguese Foundation for the Development of Science and Technology, Ministry of Science, Technology and Higher ducation, under the Project UID/EMS/0615/2019.pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.citationLopes, R., Silva, F. J. G., Godina, R., Campilho, R., Dieguez, T., Ferreira, L. P., & Baptista, A. (2020). Reducing scrap and improving an air conditioning pipe production line. Procedia Manufacturing, 51, 1410-1415. DOI 10.1016/j.promfg.2020.10.196pt_PT
dc.identifier.doi10.1016/j.promfg.2020.10.196pt_PT
dc.identifier.urihttp://hdl.handle.net/10400.22/19523
dc.language.isoengpt_PT
dc.peerreviewedyespt_PT
dc.publisherElsevierpt_PT
dc.relationUID/EMS/0615/2019pt_PT
dc.relation.publisherversionhttps://www.sciencedirect.com/science/article/pii/S2351978920320588?via%3Dihubpt_PT
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/pt_PT
dc.subjectAutomotive industrypt_PT
dc.subjectWastept_PT
dc.subjectAir conditioning pipespt_PT
dc.subjectWeldspt_PT
dc.subjectScrappt_PT
dc.subjectQuality toolspt_PT
dc.subjectLeanpt_PT
dc.subjectContinuous improvementpt_PT
dc.subjectProduction linept_PT
dc.titleReducing scrap and improving an air conditioning pipe production linept_PT
dc.typeconference object
dspace.entity.typePublication
oaire.citation.endPage1415pt_PT
oaire.citation.startPage1410pt_PT
oaire.citation.titleProcedia Manufacturingpt_PT
oaire.citation.volume51pt_PT
person.familyNameSilva
person.familyNameCampilho
person.familyNamePinto Ferreira
person.familyNameBaptista
person.givenNameFrancisco
person.givenNameRaul Duarte Salgueiral Gomes
person.givenNameLuís
person.givenNameGabriel A G
person.identifier1422904
person.identifier.ciencia-idB81C-4758-2D59
person.identifier.ciencia-id0314-43B9-03D4
person.identifier.ciencia-id5415-323A-131B
person.identifier.orcid0000-0001-8570-4362
person.identifier.orcid0000-0003-4167-4434
person.identifier.orcid0000-0003-4225-6525
person.identifier.orcid0000-0002-8795-0740
person.identifier.ridI-5708-2015
person.identifier.ridAEO-3561-2022
person.identifier.scopus-author-id56870827300
person.identifier.scopus-author-id57188755263
rcaap.rightsopenAccesspt_PT
rcaap.typeconferenceObjectpt_PT
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relation.isAuthorOfPublication.latestForDiscovery4decb370-eb85-4ee1-987f-ec328565ea07

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