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Improvement of Surface Properties and Wear Resistance of Selective Laser Melting-Fabricated Inconel 625 Alloy by Ultrasonic Nanocrystal Surface Modification for Demanding Applications

datacite.subject.fosEngenharia e Tecnologia::Engenharia Mecânica
datacite.subject.sdg09:Indústria, Inovação e Infraestruturas
dc.contributor.authorFernandes, Filipe
dc.contributor.authorFathipour, Zahra
dc.contributor.authorHadi, Morteza
dc.contributor.authorBayat, Omid
dc.date.accessioned2026-02-26T12:22:28Z
dc.date.available2026-02-26T12:22:28Z
dc.date.issued2025-02-28
dc.description.abstractnconel 625 alloy is widely utilized in the production of components for demanding industries. This study investigates the effect of ultrasonic nanocrystal surface modification (UNSM) on the surface properties and wear resistance of Inconel 625 alloy produced by selective laser melting (SLM). Specifically, it focused on analyzing the effect of UNSM on the microstructure, hardness, surface roughness, coefficient of friction and essentially wear resistance of the alloy. The results showed that the microstructure formed by SLM, characterized by relatively large melt pools, was modified by UNSM to a depth of approximately 10 to 15 microns, resulting in a new microstructure composed of deformed grains without changing the chemical composition. Surface hardness increased by over 63% after UNSM treatment. In addition, the surface roughness initially induced by the SLM process was reduced by more than 90%, resulting in a tenfold reduction in the coefficient of friction. Wear path analysis showed that while the abrasive wear mechanism of the alloy remained unchanged, the UNSM treated samples exhibited increased debris production and more frequent delamination due to reduced workability. The alterations in surface properties, including reduced crystallite size, increased lattice strain, grain refinement, and decreased surface area, have been identified as key contributors to the enhanced hardness and wear resistance of the alloy following UNSM treatment.eng
dc.description.sponsorshipFilipe Fernandes acknowledges the: UIDB/00285/2020 and LA/P/0112/2020 projects, sponsored by FEDER Funds through Portugal 2020 (PT2020), by the Competitiveness and Internationalization Operational Program (COMPETE 2020), and national funds through the Portuguese Foundation for Science and Technology (FCT).
dc.identifier.citationFathipour, Z., Hadi, M., Bayat, O., & Fernandes, F. (2025). Improvement of Surface Properties and Wear Resistance of Selective Laser Melting-Fabricated Inconel 625 Alloy by Ultrasonic Nanocrystal Surface Modification for Demanding Applications. Tribology Transactions, 68(2), 249–263. https://doi.org/10.1080/10402004.2025.2457970
dc.identifier.doi10.1080/10402004.2025.2457970
dc.identifier.issn1040-2004
dc.identifier.urihttp://hdl.handle.net/10400.22/31919
dc.language.isoeng
dc.peerreviewedyes
dc.publisherTaylor and Francis
dc.relationCentre for Mechanical Enginnering, Materials and Processes
dc.relation.hasversionhttps://www.tandfonline.com/doi/full/10.1080/10402004.2025.2457970#abstract
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/
dc.subjectInconel 625
dc.subjectultrasonic nanocrystal surface modification
dc.subjectselective laser melting
dc.subjectwear rate
dc.subjectnickel-based superalloy
dc.titleImprovement of Surface Properties and Wear Resistance of Selective Laser Melting-Fabricated Inconel 625 Alloy by Ultrasonic Nanocrystal Surface Modification for Demanding Applicationseng
dc.typeresearch article
dspace.entity.typePublication
oaire.awardNumberUIDB/00285/2020
oaire.awardTitleCentre for Mechanical Enginnering, Materials and Processes
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UIDB%2F00285%2F2020/PT
oaire.citation.endPage263
oaire.citation.issue2
oaire.citation.startPage249
oaire.citation.titleTribology Transactions
oaire.citation.volume68
oaire.fundingStream6817 - DCRRNI ID
oaire.versionhttp://purl.org/coar/version/c_970fb48d4fbd8a85
person.familyNameFernandes
person.givenNameFilipe
person.identifier995468
person.identifier.ciencia-id2113-A18B-EEE8
person.identifier.orcid0000-0003-4035-3241
person.identifier.scopus-author-id55644767300
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
relation.isAuthorOfPublicationf3fb450f-5f22-4f0c-8916-7742d519f6af
relation.isAuthorOfPublication.latestForDiscoveryf3fb450f-5f22-4f0c-8916-7742d519f6af
relation.isProjectOfPublicatione9972dd7-ceaf-49ee-959a-d2a0e393b124
relation.isProjectOfPublication.latestForDiscoverye9972dd7-ceaf-49ee-959a-d2a0e393b124

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