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Authors
Advisor(s)
Abstract(s)
O projeto apresentado foi desenvolvido no âmbito de um estágio curricular realizado na
Continental Mabor. Este surgiu da necessidade de melhorar a segurança das prensas de
vulcanização, existentes na linha de produção.
Nas prensas de vulcanização foi implementado um sistema de segurança, que veio
substituir e atualizar a segurança existente. Estas já possuíam alguns dispositivos de
segurança, porém estes eram insuficientes e obsoletos, devido às características das
máquinas.
O desenvolvimento deste novo sistema de segurança foi iniciado com o estudo da prensa
de vulcanização e estudo do caderno de encargos do projeto. Numa fase seguinte foram
analisadas possíveis soluções para a instalação dos novos dispositivos de segurança.
A solução de segurança desenvolvida, é independente e atua em paralelo com o sistema da
prensa de vulcanização. Permite a monitorização de acesso a zonas de risco e, caso alguma
destas seja invadida, inviabiliza os movimentos da máquina que podem representar algum
perigo para o operador. Para tal, foram realizadas alterações ao nível do hardware e do
software.
O sistema de segurança que foi implementado, permite minimizar o risco, de operar a
máquina, para um nível residual, sem exercer um grande impacto na produção. Logo, esta
solução encontra-se enquadrada com os requisitos do caderno de encargos realizado pela
empresa. A prensa de vulcanização sofreu ainda a avaliação de um inspetor de segurança,
tendo este certificado que a máquina se encontra em conformidade com os requisitos do
caderno de encargos e o risco de acidente é presumivelmente residual.
The presented project was developed during an internship that occurred in Continental Mabor. The project was born from the need to improve safety in curing presses, used in the production line. This system replaces and updates the existent one. The curing presses already have a few safety devices, however these were insufficient and obsolete due to the machine characteristics. The development of the new safety system started with the study of the curing press and the project requirement book. During the next stage, different solutions have been analyzed, to install the new safety devices. The safety solution that was developed, works independently and simultaneously with the curing press system. This solution allows the monitoring of the access to the dangerous areas, if one of these areas have been invaded, the system ceases the machine movement that could represent a hazard to the operator. To achieve this goal, modifications were done at a software and hardware level. The implemented safety system allows the risk reduction of the curing presses operation to a residual level, without generating a great impact on the production. This solution fits with the company requirement book. The curing press was inspected by a safety inspector who certified that the machine was in conformity with the requirement book and that the hazard it represents is residual.
The presented project was developed during an internship that occurred in Continental Mabor. The project was born from the need to improve safety in curing presses, used in the production line. This system replaces and updates the existent one. The curing presses already have a few safety devices, however these were insufficient and obsolete due to the machine characteristics. The development of the new safety system started with the study of the curing press and the project requirement book. During the next stage, different solutions have been analyzed, to install the new safety devices. The safety solution that was developed, works independently and simultaneously with the curing press system. This solution allows the monitoring of the access to the dangerous areas, if one of these areas have been invaded, the system ceases the machine movement that could represent a hazard to the operator. To achieve this goal, modifications were done at a software and hardware level. The implemented safety system allows the risk reduction of the curing presses operation to a residual level, without generating a great impact on the production. This solution fits with the company requirement book. The curing press was inspected by a safety inspector who certified that the machine was in conformity with the requirement book and that the hazard it represents is residual.
Description
Keywords
ISCP Segurança Prensa de Vulcanização PLC Hardware Software Zona de Risco Dispositivos de Segurança Scanner de Segurança Área de Segurança Safety Tires Curing Press Dangerous Zone Safety Devices Safety Scanner Safety Area Pneus