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A new concept of automated manufacturing process for wire rope terminals

2020Journal article Open access
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dc.contributor.authorFigueiredo, D.
dc.contributor.authorSilva, Francisco J. G
dc.contributor.authorCampilho, R.D.S.G.
dc.contributor.authorSilva, André
dc.contributor.authorPimentel, C.
dc.contributor.authorMatias, J.C.O.
dc.date.accessioned2022-01-24T11:58:31Z
dc.date.available2022-01-24T11:58:31Z
dc.date.issued2020
dc.description30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021) 15-18 June 2021, Athens, Greece.pt_PT
dc.description.abstractThe products related to automotive industry need to be extremely competitive. The metallic wire ropes used to open doors in the vehicles are based on a braided wire rope provided with accessories. The more expensive is the vehicle, the more complex is the required final wire rope. In order to prevent the corrosion and reduce noise, the internal metallic cable can be coated with a polymer via extrusion. However, this coating needs to be removed from the extremities of the metallic cable, allowing the zamak injection of the mechanical terminals, preventing die casting defects. Nevertheless, the standard machines able to produce the mechanical terminals by die casting process were always prepared to work only with non-coated metallic cable. Customers demanding coated metallic cables impose the need to adapt the standard machines to this new reality. Thus, new systems needed to be added to the standard machine, allowing the metallic cable strip operation. Moreover, this operation needs to be added to the process but without repercussions on the cycle time. Different approaches were studied and tested in order to find the best solution. The new device was designed and produced, allowing its test in real conditions. The system based on just one blade did not show satisfactory results, being necessary the use of a system based on multiple blades. The new device, when connected to the standard machine, allows to produce wire ropes up to 2.5 meters long, striped in both sides, letting the die casting injection of the zamak terminal in one extremity, with a cycle time of 7 seconds (1000 wire ropes per hour, as they are produced in couples).pt_PT
dc.description.sponsorshipThe authors would like to thank Mr. Mário Cardoso for his support and commitment with this work, providing all data necessary to carry out this development. The authors would like to acknowledge financial support from Fundação para a Ciência e Tecnologia (grants: UID/EMS/00667/2019 and UID/UIDB/CPO/04058/2020pt_PT
dc.description.versioninfo:eu-repo/semantics/publishedVersionpt_PT
dc.identifier.doi10.1016/j.promfg.2020.10.061pt_PT
dc.identifier.urihttp://hdl.handle.net/10400.22/19616
dc.language.isoengpt_PT
dc.peerreviewedyespt_PT
dc.publisherElsevierpt_PT
dc.relationUID/UIDB/CPO/04058/2020pt_PT
dc.relationResearch & Development Unit in Mechanical and Industrial Engineering
dc.relation.publisherversionhttps://www.sciencedirect.com/science/article/pii/S2351978920319168pt_PT
dc.rights.urihttp://creativecommons.org/licenses/by-nc-nd/4.0/pt_PT
dc.subjectWire Ropept_PT
dc.subjectBowden Cablespt_PT
dc.subjectCoated Wirept_PT
dc.subjectAutomationpt_PT
dc.subjectZamakpt_PT
dc.subjectInjection Machinept_PT
dc.titleA new concept of automated manufacturing process for wire rope terminalspt_PT
dc.typejournal article
dspace.entity.typePublication
oaire.awardTitleResearch & Development Unit in Mechanical and Industrial Engineering
oaire.awardURIinfo:eu-repo/grantAgreement/FCT/6817 - DCRRNI ID/UID%2FEMS%2F00667%2F2019/PT
oaire.citation.endPage437pt_PT
oaire.citation.startPage431pt_PT
oaire.citation.titleProcedia Manufacturingpt_PT
oaire.citation.volume51pt_PT
oaire.fundingStream6817 - DCRRNI ID
person.familyNameSilva
person.familyNameCampilho
person.familyNameSilva
person.givenNameFrancisco
person.givenNameRaul Duarte Salgueiral Gomes
person.givenNameAndré
person.identifier1422904
person.identifier.ciencia-idB81C-4758-2D59
person.identifier.ciencia-id0314-43B9-03D4
person.identifier.orcid0000-0001-8570-4362
person.identifier.orcid0000-0003-4167-4434
person.identifier.orcid0000-0001-6839-8885
person.identifier.ridI-5708-2015
person.identifier.scopus-author-id56870827300
project.funder.identifierhttp://doi.org/10.13039/501100001871
project.funder.nameFundação para a Ciência e a Tecnologia
rcaap.rightsopenAccesspt_PT
rcaap.typearticlept_PT
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