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- Thermoplastic matrix composites – new generation of eco-friendly materialsPublication . Esfandiari, Puria; Silva, João; Novo, P. J.The biggest advantagein the use of thermoplastic composites is the possibility of recycling and reprocessing, which is not possible with thermosetting composites. The shorter manufacturing cycle time and lower chemical emissions are, as well, other advantages. The use of thermoplastic matrix composites creates new engineering challenges concerning the manufacturing due to their high viscisity during manufacture. For all the advantages that these materials present, it becomes useful to study and evolve the universe of composites in the direction of thermoplastics. In this work, continuous fiber thermoplastic composites were produced and transformed by pultrusion and heated compression moulding. The manufactured composites were then tested, and mechanical properties were determined and studied.
- Compression molding of pultruded carbon reinforced thermoplastic compositesPublication . Novo, P. J.; Nunes, J. P.; Silva, João F.; Marques, A. T.Historically, thermoset resins have dominated the composite industry but they start to be replaced by thermoplastics. In this study two different thermoplastic matrix carbon reinforced pre-impregnated materials were used, one produced in our laboratories (towpreg) and another obtained from coextrusion process (PCT). Carbon fibre and two different thermoplastic matrices (polypropylene and PRIMOSPIRE®) were selected for the production of the pre-impregnated materials. Heated compression moulding and pultrusion were the two manufacturing technologies used to obtain composite plates and profiles for study. The optimization of those processes was made by studying the influence of the most relevant processing parameters in the final properties of the produced carbon fibres thermoplastic matrix pre-impregnated materials and composites. The composite relevant mechanical properties were determined and the final composites were submitted to Dynamic Mechanical Analysis (DMA), Scanning Electron Microscope (SEM), optical microscopy and calcination tests. The determination of the fiber volume fraction of all studied composite was obtained comparing the results of thermogravimetric analysis (TGA), SEM and calcination tests.