Browsing by Author "Hadi, Morteza"
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- Comparative analysis of microstructural, compositional, and grazing incidence characteristics of oxide scale on 316L steel: SLM vs. wrought conditionsPublication . Sehat, Alireza; Hadi, Morteza; Isfahani, Taghi; Fernandes, Filipe; Fernandes, FilipeThe aim of this research is to compare the oxidation behavior and characteristics of oxide scale of 316L steel produced by two methods: selective laser melting (SLM) and conventional casting and forming (wrought). To this end, the initial composition and microstructure of samples produced by those methods were first studied. Thermogravimetric analysis (TGA) and long-term isothermal oxidation tests were carried out on the samples and the oxidation kinetics were compared. The oxidized samples were then examined by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and grazing incidence X-ray diffraction (GIXRD). The results indicated that in the temperature range of 600 °C–900 °C, the oxidation resistance of the SLM alloy is lower than that of the wrought alloy, especially at 800 °C. This is attributed to the combined effect of: i) smaller grain size due to the rapid solidification in the SLM alloy that increases the paths of oxygen penetration, ii) lower presence of chromium and manganese elements in the oxide layer and iii) preferential growth of iron oxide in the form of hillocks on the surface. Surface and cross-section analysis of the oxide layers show that iron oxide is dominant on the surface of the SLM sample at temperatures of 600 °C and 800 °C, and at 800 °C its extended hilly growth leads to significant spallation of the oxide scale and an exponential increase in the oxidation rate. However, at 900 °C, with the formation of a continuous oxide layer containing Fe2MnO4 and CrMnO4, the oxidation rate significantly decreases in both alloys.
- Effect of binder on oxidation properties of tungsten carbides: A review by a Conceptual Classification ApproachPublication . Fathipour, Zahra; Hadi, Morteza; Maleki, Mohammad Reza; Fernandes, Filipe; Fernandes, FilipeThis study presents a conceptual classification scheme to review the literature on improving the oxidation resistance of tungsten carbide by modifying the binder. The first parts of the article are dedicated to the specification of the databases, the search method, and the description of the criteria chosen to classify the articles. Then, the data collected are presented in statistical graphs according to the proposed classification scheme. The data analyzed show that most of the significant improvements in oxidation resistance are achieved with advanced production processes, especially HIP and SPS, which eliminate porosity to a very high degree. In addition, statistical studies showed that the use of new replacement binders, Ni3Al, Fe–based alloys, FeAl, and Al2O3, improved the oxidation properties in 75–100% of cases. Meanwhile, the use of high–entropy alloys (HEAs) as cermet binders may be the subject of future research for oxidation, given the recently published results of good mechanical properties.
- Synthesis of (Ti, W, Mo) CN based cermets with different carbides configurations for demanding applications: Study of the crystal structure, microstructure, and mechanical propertiesPublication . Rafiaei, Seyed Mahdi; Hadi, Morteza; Fernandes, F.; Fernandes, FilipeIn this study, based on different element configurations within constant atomic ratio of elements, (Ti0.93W0.07Mo0.07)C–20%Ni and (Ti0.93W0.07Mo0.07)CN0.3-20%Ni derived cermets have been synthesized. The basis for the difference in the production route was whether the carbides were formed by carbothermic reaction from the metal oxide together or separately, or in the case of Mo2C, the carbide is added to the mixture together with the binder after reduction and just before consolidation. Another basis for the difference was whether the cermet was a carbide or a carbonitride. To investigate the influence of the different production routes, the crystal structure, microstructure, and mechanical properties of the cermets produced were examined using XRD, FESEM, STEM, and Vickers indentation. The XRD spectra of all the cermets were found to be very similar to those of TiC-based cermets, indicating that the additive carbides in the TiC or Ti(CN) phases of the cermets dissolve perfectly during the high vacuum sintering process at 1510 °C. The highest toughness (14.65 MPa m1/2) was obtained in (Ti0.93W0.07) C–8%Mo2C–20Ni cermets with a core-rim structure. In addition, the use of nitrogen leads to a dramatic reduction in particle size. The use of molybdenum and tungsten in the form of separate carbides had little effect on limiting the expansion of crystal size and grain size compared to the scenario where the dissolution of these elements took place within the primary core-rim structure. However, in terms of hardness and toughness, it was found that, in addition to grain size, the route taken in the addition of molybdenum and tungsten was also important.
- The effect of Mo2C additions on the oxidation resistance of (Ti,W)CN cermets as base material for the production of cutting toolsPublication . Hadi, Morteza; Rafiaei, Seyed Mahdi; Fernandes, FilipeThe effect of Mo2C secondary carbide on the oxidation resistance of (Ti0.93W0.07)CN0.3-20%Ni cermet was investigated using DSC-TG, isothermal oxidation, XRD, and SEM/EDS characterisations. Adding Mo2C secondary carbides to (Ti, W)CN cermets is one of the methods used for improving their mechanical properties. However, Mo2C secondary carbides bring a detrimental effect to oxidation resistance. The isothermal oxidation results of the samples at 750 ◦C possessing 0% and 2% MO2C follow the parabolic law, while in the samples containing 5% and 8% Mo2C, the rate of oxidation and the spallation of the oxide scale increased significantly. The thickness of the oxide layer in the cermet containing 5% of Mo2C increased three times, whereas the mass per unit area of the detached oxides in the 8% Mo2C specimen dramatically increased up to 100 times. The investigations revealed that the increase in the amount of W and Mo on the cermet material, as well as the formation of a multi-zone oxide layer, are the main reasons for oxide phase propagation.