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Saving energy in the GFRP pultrusion process

dc.contributor.authorSilva, Francisco J. G.
dc.contributor.authorRibeiro, M. C. S.
dc.contributor.authorMeira Castro, Ana C.
dc.contributor.authorAlvim, Mário Rui
dc.contributor.authorMeixedo, João Paulo
dc.contributor.authorFiúza, António
dc.contributor.authorDinis, M. L.
dc.date.accessioned2014-07-24T10:16:44Z
dc.date.available2014-07-24T10:16:44Z
dc.date.issued2013
dc.description.abstractThis study addresses to the optimization of pultrusion manufacturing process from the energy-consumption point of view. The die heating system of external platen heaters commonly used in the pultrusion machines is one of the components that contribute the most to the high consumption of energy of pultrusion process. Hence, instead of the conventional multi-planar heaters, a new internal die heating system that leads to minor heat losses is proposed. The effect of the number and relative position of the embedded heaters along the die is also analysed towards the setting up of the optimum arrangement that minimizes both the energy rate and consumption. Simulation and optimization processes were greatly supported by Finite Element Analysis (FEA) and calibrated with basis on the temperature profile computed through thermography imaging techniques. The main outputs of this study allow to conclude that the use of embedded cylindrical resistances instead of external planar heaters leads to drastic reductions of both the power consumption and the warm-up periods of the die heating system. For the analysed die tool and process, savings on energy consumption up to 60% and warm-up period stages less than an half hour were attained with the new internal heating system. The improvements achieved allow reducing the power requirements on pultrusion process, and thus minimize industrial costs and contribute to a more sustainable pultrusion manufacturing industry.por
dc.identifier.doi10.6000/1929-5995.2013.02.02.7
dc.identifier.issn1929-5995
dc.identifier.urihttp://hdl.handle.net/10400.22/4857
dc.language.isoengpor
dc.peerreviewedyespor
dc.publisherLifescience Globalpor
dc.relation.ispartofseriesJournal of Research Updates in Polymer Science; Vol.2, Nº 2
dc.relation.publisherversionhttps://www.lifescienceglobal.com/pms/index.php/jrups/article/view/1213por
dc.subjectPultrusion processpor
dc.subjectDie heating systempor
dc.subjectHeaters position configurationpor
dc.subjectEnergy performancepor
dc.subjectNumerical analysispor
dc.titleSaving energy in the GFRP pultrusion processpor
dc.typejournal article
dspace.entity.typePublication
oaire.citation.endPage141por
oaire.citation.startPage132por
person.familyNameSilva
person.familyNameMeira Castro
person.familyNameMeixedo
person.givenNameFrancisco
person.givenNameAna C.
person.givenNameJoao Paulo
person.identifier1422904
person.identifier.ciencia-idB81C-4758-2D59
person.identifier.ciencia-id4114-8077-FF55
person.identifier.ciencia-id4C12-9D21-74DD
person.identifier.orcid0000-0001-8570-4362
person.identifier.orcid0000-0001-5579-6550
person.identifier.orcid0000-0003-4565-924X
person.identifier.ridI-5708-2015
person.identifier.ridA-3027-2012
person.identifier.scopus-author-id56870827300
person.identifier.scopus-author-id37070861900
rcaap.rightsclosedAccesspor
rcaap.typearticlepor
relation.isAuthorOfPublicationd050c135-4d9d-4fb2-97d1-cac97be3f6b9
relation.isAuthorOfPublication270998d3-93af-4186-a5cc-9045b6958d3b
relation.isAuthorOfPublication6812da91-102d-4887-be36-a02e0771011a
relation.isAuthorOfPublication.latestForDiscoveryd050c135-4d9d-4fb2-97d1-cac97be3f6b9

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