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Advisor(s)
Abstract(s)
O sistema proposto pretende ilustrar as dificuldades existentes na indústria
automóvel na verificação e respetiva validação de peças conformes segundo os critérios
estabelecidos com o cliente final, em particular, as OEM (Original Equipment
Manufacturer) automóveis, e no geral as normas de referência com base nos processos de
qualidade segundo a IATF 16949 (norma da International Automotive Task Force, exigidas
no mundo automóvel), sendo comum a denominação de sistemas de inspeção automática
visual.
Os sistemas de inspeção visual automática oferecem benefícios significativos,
incluindo maior velocidade, precisão, padronização e redução de erros em comparação
com inspeções manuais. Permitem melhorar a qualidade do produto, aumentar a eficiência
da produção, reduzir custos e minimizar riscos relacionados com as falhas de inspeção.
Permitem também, durante o processo de FMEA (Failure Mode and Effects Analysis),
diminuir o valor da classificação na capacidade de deteção, segundo a tabela atribuída na
metodologia, diminuindo assim o nível de risco.
De forma a obter-se a solução final, foram desenvolvidas todas as tarefas necessárias
nomeadamente, a ideia funcional com o seu enquadramento na industria automóvel,
seleção dos diversos equipamentos utilizados, definição estrutural do sistema, montagem
mecânica e elétrica dos diversos componentes, parametrização inicial dos equipamentos,
desenvolvimento e parametrização do algoritmo do manipulador e sistema de visão e sua
interligação, passando por todos os aspetos de melhoria e resolução de problemas
inerentes a este projeto.
A solução final encontra-se funcional, tendo a sua industrialização e implementação
produtiva ficado pendentes de decisão estratégica.
The system proposed in the present work intends to illustrate the existing difficulties in the automotive industry in the verification and respective validation of compliant parts according to the criteria established with the final customer. In particular, the automotive OEM (Original Equipment Manufacturer), and in general the reference standards based on the quality processes according to IATF 16949 (rules from International Automotive Task Force required in the automotive world), with the common name of automatic visual inspection systems. Visual automated inspection systems offer significant benefits including increased speed, accuracy, standardization and reduced errors compared to manual inspections. They allow you to improve product quality, increase production efficiency, reduce costs and minimize risks related to inspection failures. They allow, during the FMEA (Failure Mode and Effects Analysis) process, to reduce the value of the classification in the detection capacity, according to the table assigned in this methodology, thus reducing the level of risk. In order to obtain the final solution, all necessary tasks were developed, namely, the functional idea with its context in the automotive industry, selection of the various equipment used, structural definition of the system, mechanical and electrical assembly of the various components, initial parameterization of equipment, development and parameterization of the manipulator algorithm and vision system and their interconnection, going through all aspects of improvement and problem solving inherent to this project. The present solution found is functional, and its industrialization and productive implementation are pending a strategic decision.
The system proposed in the present work intends to illustrate the existing difficulties in the automotive industry in the verification and respective validation of compliant parts according to the criteria established with the final customer. In particular, the automotive OEM (Original Equipment Manufacturer), and in general the reference standards based on the quality processes according to IATF 16949 (rules from International Automotive Task Force required in the automotive world), with the common name of automatic visual inspection systems. Visual automated inspection systems offer significant benefits including increased speed, accuracy, standardization and reduced errors compared to manual inspections. They allow you to improve product quality, increase production efficiency, reduce costs and minimize risks related to inspection failures. They allow, during the FMEA (Failure Mode and Effects Analysis) process, to reduce the value of the classification in the detection capacity, according to the table assigned in this methodology, thus reducing the level of risk. In order to obtain the final solution, all necessary tasks were developed, namely, the functional idea with its context in the automotive industry, selection of the various equipment used, structural definition of the system, mechanical and electrical assembly of the various components, initial parameterization of equipment, development and parameterization of the manipulator algorithm and vision system and their interconnection, going through all aspects of improvement and problem solving inherent to this project. The present solution found is functional, and its industrialization and productive implementation are pending a strategic decision.
Description
Keywords
IATF16949 OEM FMEA MSA ROBOTIC SYSTEM AUTOMATIC INSPECTION